Setup A Water Bottling Plant
Completely mineral water & pure bottle water filling production line for sales. From begin to the end. Whole bottled water production line long shorter than 20meter. Fast finished production process to save the factory room and reduce middle failure rate. (HCCAP in bottled water )
Get more with less invest from choice an suitable capacity of water bottling plant. Efficiency, quality, and cost. Make it east start with small invest.
Choice the stuitable capacity
Bottleneck is not that neck of an bottle. It is the low efficiency process. There is an word: the bottleneck decide the maximum capacity. As we know, if an process is slow in 100 process production. That other 99 step can not make the whole production process faster.
How to effectively remove the bottleneck process?
The commonly used five-step for removing bottlenecks:
- Step 1. Find the bottleneck
- Step 2. How to made the best use of the bottleneck
- Step 3. More resource support the bottleneck
- Step 4. Untie the bottleneck (bypass, substitute, outsource)
- Step 5. If step 4 solve the bottleneck, then go back to step 1, continue to improve and find new bottlenecks again.
From step 3 we will know the bottleneck usually cost the most resource. From the step 5 we will know if an old bottleneck been solved and new bottleneck are created. Bottlenecks are continuously eliminated, and portfolio optimization is continuously promoted to achieve a great improvement in production efficiency.
Bottleneck of Setup A Water Bottling Plant
Step 1. Find the bottleneck of the water bottling plant.
As a manufacturer of the bottled water machine over 20 years. The answer is the plastic bottle blowing machine. It is the most expensive machine of the whole bottling line. Take about 35% of an full water bottling plant cost.
Step 2. How to made the best use of the bottleneck ?
There is an word: the bottleneck decide the maximum capacity. So that made other step faster than the plastic bottle blowing machine a few. Make other equipment capacity consistent with the plastic bottle blowing machine
For example, if the capacity of the bottle blowing machine is 2000 bottles per hour. Then other machine capacity must bigger than 2000 bottles per hour. But do not need faster too much, because more faster machine price is more high. So that can save the cost.
Made the synchronize capacity of complete water bottling plant is 2000 bottles per hour. If any other machine capacity is smaller than 2000BPH. It will became the new bottleneck
Step 3. More resource support the bottleneck.
A lot bottled water company produce plastic bottle then collect by bag or box. Then manual moving and loading to the filling machine. That manual speed will became new bottleneck. To solve this question. NEPTUNE MACHINE bottle blowing machine optional air conveyor outlet way. It can directly connection with air inlet of the filling machine. It is catch the neck of the bottle to conveyor by air blowing.
Step 4: A lot bottled water company solve this bottleneck by Untie the bottleneck (bypass, substitute, outsource).
They buy the plastic bottle from bottle supplier. But it lead another bottleneck. That is freight empty plastic bottle cost high. What’s more, the empty bottle easy damage and pollution during transportation.